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Phone: 32 4111 000
CNC Department: 515 485 139
Najbliższe terminy kursu
Training objectives
- Has basic knowledge of ultrasonic technology used in technical diagnostics
- Understands the principles of ultrasonic signal generation in industrial installations and machine components
- Knows the basic methods of detecting leaks of compressed air and technical gases
- Can identify potential leaks in pneumatic systems
- Knows the measurement techniques and procedures used in ultrasonic leak detection
- Able to interpret measurement results and prepare a basic leak inspection report
- Has basic knowledge of bearing condition monitoring using ultrasound
- Recognizes typical symptoms of bearing damage based on the ultrasonic signal
- It can record and analyze the ultrasonic signal in the form of data and sound recording.
- Understands the principles of bearing lubrication based on the actual technical condition
- Is aware of the economic and operational benefits of using ultrasonic diagnostics in maintenance
- employees of the Maintenance Departments (UR)
- reliability and technical diagnostics specialists
- employees responsible for technical media (compressed air, gases, vacuum)
- people responsible for maintaining the plant's technical infrastructure
- engineers and technicians carrying out preventive and predictive activities
- employees of companies providing diagnostic, service and audit services in the area of maintenance, reliability and technical media
Let's use devices:
Check the course dates
Training hours
day 19:00 – 16:00
day 29:00 – 16:00
By requirements
- NO
Training program
1. Basics of ultrasound technology
- The phenomenon of ultrasound in technical diagnostics
- Frequency ranges and their diagnostic significance
- Sources of ultrasound emissions in industrial installations
- Differences between audible and ultrasonic noise
- Limitations and advantages of the ultrasonic method
2. Applications of ultrasound in leak detection
- Leakage of compressed air, technical gases and vacuum
- Leaks in pneumatic systems and fittings
- Diagnostics of valves, quick connectors, threaded connections
- Leak detection in high background noise conditions
- Evaluation of the impact of leaks on energy costs and system reliability
3. Measurement techniques and procedures
- Preparing the object for ultrasonic inspection
- Selecting the ultrasound detector settings
- Point and line scanning techniques
- Leak source location using the signal maximization method
- Eliminate interference and false positives
4. Organizing and planning a leak detection program
- Defining the goals of the detection program
- Identification of critical areas in the plant
- Inspection frequency and action schedule
- Documenting measurement results
- Integration of leak detection with maintenance and TPM activities
5. Practical part – leak detection
- Working with an ultrasonic detector
- Locating real and simulated leaks
- Leak intensity assessment based on signal
- Interpretation of readings in various installation operating conditions
- Good measurement practices
6. Reporting and conclusions from inspections
- Leak Detection Report Structure
- Description of the location and nature of the leak
- Classification of leaks by repair priority
- Estimating energy losses
- Operational conclusions and recommendations for action
Who is the training for?
Maintenance Department Employees (UR)
Reliability and technical diagnostics specialists
Employees responsible for technical utilities (compressed air, gases, vacuum)
People responsible for maintaining the plant's technical infrastructure
Engineers and technicians carrying out preventive and predictive activities
Employees of companies providing diagnostic, service and audit services in the area of maintenance, reliability and technical media
Certificate
After completing the training, each participant receives a bilingual, personal certificate descriptively confirming the acquired skills in accordance with the system implemented at EMT-SYSTEMS Sp. z o.o. quality management PN-EN ISO 9001:2015, supervised and certified by TUV Nord Poland.
Our laboratory
The training rooms and laboratories are air-conditioned, large, and spacious. They are equipped with a projector, flipchart, writing materials, a computer, and specialized software. The practical portion of the training utilizes specialized equipment enabling measurement, signal analysis, and documentation of ultrasonic diagnostic results.
Hardware and software used
UP3000, UP9000, UP15000, Flir SI1 Camera – ultrasonic detectors for:
- detection of leaks of compressed air and technical gases
- monitoring the condition of bearings and rolling elements
- location of ultrasound emission sources in installations and machines
DMS – measurement data management system:
- creating measurement paths
- setting alarms
- trend analysis
- generating reports
SPECTRALYZER – a tool for:
- ultrasonic signal analysis
- visualization of sound characteristics
- comparing reference signals and trends
LEAK SURVEY SIDEKICK (application) – software supporting:
- recording measurement results
- documenting leak locations
- creating inspection reports
- data management and measurement history
Teaching stations and pneumatic installation components:
- simulation of leaks and faults
- practical exercises in industrial-like conditions
Gourmet Catering
Participants of training sessions at our center receive unlimited access to the Cechownia Cafe coffee bar and a two-course lunch.
Accommodation
Check the list of hotels near the training venue.
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