EMT-Systems Training Laboratories

Training rooms and laboratories, air-conditioned, large and spacious. Stations for students are expertly equipped. Each participant has access to computer stations with simulation software, the latest product catalogs, cross-sections of pneumatic components, well-equipped laboratories used to perform practical exercises.

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Our training rooms and laboratories provide the opportunity work on industrial pneumatic components most popular manufacturers:

• Parker, ORIGA Parker, Festo, Rexroth, Pneumax/Rectus, PIAB, NORGREN, BIMBA Pneumatics, SMC (in the field of pneumatic and electropneumatic control and actuator systems)
• IFM, BALLUFF, Relpol, SIEMENS, Pneumax (in the field of industrial sensors, relay systems, control systems and valve islands)

During practical sessions, we utilize a variety of training stations. Depending on the level of training, we provide the following equipment to our students:

Industrial pneumatics stations

The stations have a unique design, the only one in the country, allowing for exercises at various levels of advancement. Their equipment includes::

• actuators: single- and double-acting actuators, rodless linear actuators, grippers, multi-position shuttle tables with end-position damping, standardized multi-position actuators
• 3/2, 5/2, 5/3 type spool valves (manually, mechanically, pneumatically activated)
• check valves and non-return throttle valves, quick drain valves, throttle valves, pressure reducing valves, safety valves
• logic valves
• pneumatic time valves
• elements of vacuum technology
• sensors (optical, inductive, capacitive)

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The pneumatic systems synthesis training stations also include the following modules:

• monostable and bistable buttons
• relays (enabling the synthesis of indirect valve control systems)
• multifunction time relays
• visual and acoustic indicators of operating status
• pneumatic counter
• valves for installation on panels
• passive sensor input concentrators and pneumatic actuator reed switches

Industrial electropneumatics stations

The stations feature a unique design, the only one in the country, that allows for exercises at various skill levels. Their equipment includes:

• actuators: single- and double-acting actuators, rodless linear actuators, grippers, multi-position shuttle tables with end-position damping, standardized multi-position actuators
• 3/2, 5/2, 5/3 type spool valves (manually, mechanically, pneumatically and electrically activated)
• check valves and non-return throttle valves, quick drain valves, throttle valves, pressure reducing valves, safety valves
• logic valves
• pneumatic time valves and pneumoelectric transducers
• proportional pressure regulators
• elements of vacuum technology
• sensors (optical, inductive, capacitive)
• monostable and bistable buttons
• relays (enabling the synthesis of indirect valve control systems)
• multifunction time relays
• visual and acoustic indicators of operating status
• pneumatic counters
• valves for installation on panels
• passive sensor input concentrators and pneumatic actuator reed switches

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ULTRASONIC LEAK DETECTOR

During training, we also demonstrate how to use a leak detector in pneumatic systems. Our tool is the Leakshooter – an ultrasonic leak detector with a built-in camera.

It allows for the detection of leaks in any pressurized gas. It is also suitable for negative pressure (vacuum) systems. The camera allows for precise location of the leak thanks to a color-changing indicator. A photo can be taken at the leak location and then downloaded to a computer for further use.

UNIQUE TEACHING AIDS

During training we also use unique teaching elements and components:

• cross-sections of pneumatic system components
• rare items and parts

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Pneumatics Laboratory dedicated to on-site training

In addition to open training sessions held at our headquarters, we also conduct numerous PNEUMATICS and ELECTROPNEUMATICS courses at our clients' workplaces. These training sessions are characterized by:

• a training plan prepared based on individual issues and materials dedicated to the client,
• in-depth analysis of the pneumatic diagrams provided by the customer,
• practical exercises on industrial components,
• work on machines and systems located in the customer's production halls.

We have a fleet of vehicles and mobile kits for basic training and self-assembly. Their well-thought-out design and specially designed functionality allow for full-fledged training outside of the EMT-Systems Industrial Pneumatics Laboratory.

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Training rooms and laboratories, air-conditioned, large and spacious. Stations for students are expertly equipped. Each participant has access to computer stations with simulation software, the latest product catalogs, cross-sections of hydraulic components, well-equipped laboratories used to perform practical exercises.

See the full photo gallery

Our training rooms and laboratories provide the opportunity work on industrial components and power hydraulic systems most popular producers – PARKER Hannifin, BOSCH Rexroth, Manuli Fluiconnecto, HYDAC and PONAR WADOWICE.

During practical sessions, we utilize a variety of training stations. Depending on the level of training, we provide the following equipment to our students:

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A film presenting fragments of classes in the power hydraulics laboratory

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Conventional hydraulics station

The stations have a unique design, the only one in the country, enabling exercises at various levels of advancement:

• assembly and operation check freely configurable conventionally and electrically controlled hydraulic systems
• carrying out operational tests of typical power hydraulic components (pumps, pressure valves, throttle valves, flow regulators)
• simple, convenient and quick installation of designed hydraulic systems
• checking the operation and observing the operation of the power supply system, pressure valves, flow direction and flow rate control valves and actuators
• acquiring skills in the design and assembly of electrohydraulic relay electric and proportional control systems.

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Electrohydraulics and proportional hydraulics station

The stations have a unique structure, the only one in the country, enabling exercises at various levels of advancement:

• assembly and operation check freely configurable proportionally controlled hydraulic systems in open and closed systems
• acquiring skills in the design and assembly of electrohydraulic relay electric and proportional control systems
• parameterization of proportional systems

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Hydraulic system visualization and regulation station

The practical lab demonstrates the classic operation of a hydraulic system. Thanks to the use of PMMA components, all channels, flows, and the interior of each component in the system are clearly visible during operation.

The station is controlled by an automation system with visualization on the operator panel. The system is used to thoroughly understand the operation of the hydraulic system, highlighting its strengths and weaknesses, and identifying the most likely failure points and ways to quickly resolve them. System components:

• valve block
• actuator
• hydraulic accumulator
• working fluid tank
• control cabinet with operator panel.

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Hydraulic power pack with a unique design

The power supply unit is entirely composed of industrial components. It is equipped with two independent pump systems, each consisting of gear pumps with different tooth profiles (straight and skew). Thanks to the transparent inspection hatch, plastic partition, and internal tank illumination, the power supply unit enables visual analysis of fluid flow during system startup and in steady state.

Advanced mobile hydraulic drive station

Station for mobile hydraulic drives and mobile control systems in proportional technology - Iqan control system - Parker Hannifin.

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Mobile drive station with Load Sensing system

Mobile drive station, equipped with a drive system with a variable displacement pump and the Load Sensing (LS) control system.

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Unique teaching aids

During training we also use unique teaching elements and components:

• cross-sections of all hydraulic system components prepared on our request
• we perform workshop disassembly of components to show the classic effects of failure

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Specialized tools

Participants will learn and perform a series of exercises using professional industrial tools and measuring equipment. We provide:

• Service Master Plus diagnostic recorder (Parker Hannifin) for measuring, among others, flow, temperature, pressure of the working fluid
• portable HMG 3010 and HMG 4000 diagnostic recorders (manufactured by HYDAC) for measuring, among others, flow, temperature, pressure of the working fluid, together with a 5,7-inch color touch panel that enables clear presentation of measured values ​​in various combinations
• Portable equipment for monitoring the condition of hydraulic oils and fuel systems - Parker icount oil sampler (iOS)
• Parker Kittiwake – enables monitoring of machine condition. The set used during the training to test the physicochemical parameters of hydraulic fluids (kinematic viscosity, water content, acid number, base number), in accordance with the standards described in the technical documentation and marked on the front surface of the device console. Based on the analysis of the obtained results, the oil's suitability for further use is determined.
• MHC – MHC bearing checker; monitors high-frequency acoustic emission signals generated naturally when rotating machinery deteriorates.
• Heated viscometer – is a tool for monitoring oil condition, enabling informed operational and maintenance decisions for important installations and equipment. Use for: Providing early warning of many common problems, obtaining precise results with two readings at 40 and 50 degrees C (kinematic viscosity) and testing different types of oil.
• FLIR thermal imaging camera used to detect hydraulic problems using infrared imaging.
• many others

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Oil filtration and hydraulic system filling station

The training station allows for the presentation of the following elements:

• Proper maintenance of lubricant cleanliness.
• Refilling the system with new oil without introducing contamination.
• Safely release oil from the system.
• Modifying the device for precise lubrication and oil management.
• Replenishment of the system to maintain operational continuity.
• Correct collection of oil samples for testing.

Electronic catalog of components

Our training labs are also equipped with an electronic catalog of hydraulic components available to trainees. Each component is marked with a barcode. Holding the barcode near an electronic reader instantly displays the catalog card for the component in question. This allows for quick component identification and access to detailed information, including specifications and technical parameters.

Virtual tour of our training lab:

Closed off-site training

In addition to open training sessions held at our headquarters, we also conduct numerous hydraulics courses at our clients' workplaces. These training sessions are characterized by:

• a training plan prepared based on individual issues and materials dedicated to the client,
• in-depth analysis of hydraulic diagrams provided by the client,
• practical exercises on industrial components,
• work on machines and systems located in the customer's production halls.

We have a fleet of cars and mobile sets for basic exercises and self-assembly of systems. Their well-thought-out design and specially designed functionality allow for full-fledged training outside of the EMT-Systems Power Hydraulics Laboratory.

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We offer two spacious, air-conditioned training laboratories with a total area of ​​162 m². The student workstations are equipped with specialized teaching aids. Each participant has access to, among other things, the latest tool catalogs and measuring instruments and cutting tools.

Our training rooms provide the opportunity work on real industrial machine tools based on the most popular drivers – SINUMERIK and FANUC.

During practical classes, we utilize our own diverse machinery. Depending on the course level and group size, we provide the following fleet of machining machines to our students:

CNC Laboratory - MACHINE TOOLS

SINUMERIK 828D controller with ShopMill add-on - YCM NXV 560A Vertical Center

• SINUMERIK 828D control with ShopMill add-on
• a center adapted to the efficient serial production of parts
• 18,8 kW spindle
• maximum spindle speed 12000 rpm
• drum tool magazine with a capacity of 20 tools
• BBT40 spindle taper
• workspace 560 x 410 x 450
• rapid feed 48 m/min
• liquid and air cooling
• handwheel
• threading with a rigid holder
• closed work space

FANUC 0i-MF controller with Manual Guide overlay - AFM Defum R550 Harnaś Vertical Center

• FANUC 0i-MF control with Manual Guide overlay
• for precise machining of smaller details
• 11 kW spindle
• drum tool magazine with a capacity of 20 tools
• BT40 spindle taper
• workspace 550 x 410 x 510
• maximum spindle speed 10000 rpm
• liquid spindle cooling
• handwheel
• threading with a rigid holder
• closed work space

GE FANUC 0i Mate-TD Controller - WAFO TMK 36 lathe

• FANUC 0i-TF control
• flat bed
• 3-jaw hydraulic chuck
• 6-position tool magazine
• cross-section of the knife handle 16x16
• 5,5 kW spindle
• maximum spindle speed 2500 rpm
• through hydraulic chuck Ф 200
• turning diameter over bed Ф 360, over support Ф 180
• maximum turning length 900 mm
• positioning accuracy 0,01 mm
• poppet

SINUMERIK 828D basic controller - CORMAK CKT 400 x 700 lathe:

• SINUMERIK 828D basic control
• flat bed
• 3-jaw hydraulic chuck
• 8-position tool magazine
• knife handle cross-section 20 x 20
• 5,5 kW spindle
• maximum spindle speed 1800 rpm
• turning diameter over bed Ф 400, over support Ф 160
• maximum turning length 700 mm
• poppet

GE FANUC 0i Mate-TD Controller - WAFO TMK 25 lathe

• FANUC 0i Mate-TD control
• flat bed
• 3-jaw hydraulic chuck
• 6-position tool magazine
• cross-section of the knife handle 16x16
• 3 kW spindle
• maximum spindle speed 3450 rpm
• through hydraulic chuck Ф 160
• turning diameter over bed Ф 300, over support Ф 135
• closed work space
• poppet

SINUMERIK 828D controller with ShopMill add-on - WAFO MMY450 Vertical Center

• SINUMERIK 828D control with ShopMill add-on
• Ball screw gears in 3 axes - direct drive from the engine
• carousel tool magazine with a capacity of 10 tools
• BT40 spindle taper
• workspace 450 x 300 x 250
• 5,5 kW spindle
• maximum spindle speed 8000 rpm
• handwheel
• closed work space

SINUMERIK 808D controller - Spinner SB Lathe:

• SINUMERIK 808D control
• Sloping bed
• 8-position tool magazine
• Shaft cross-section 12x12
• Manual 3-jaw chuck Ф80
• Maximum turning length 165 mm

FANUC 0iMD controller with Manual Guide overlay - STCNC3D milling machine:

• FANUC 0i-MD control with Manual Guide overlay
• 2,2 kW spindle
• maximum spindle speed 4000 rpm
• workspace 500 x 700 x 180

Mitsubishi M830W controller - MITSUBISHI machining center:

• Mitsubishi M830W control
• 4+1 axis training machine
• spindle power 1 kW
• automatic tool measurement
• workspace 150 x 150 x 150

TOOL MEASURING AND SETTING DEVICE – ZOLLER smile/pilot 2mT

We also provide course participants with the ZOLLER "smile" tool for measuring and setting tools. Its robust, workshop-grade design allows it to be placed directly next to CNC machining centers.

Basic functions of the device:

• Measurement of radial run-out of cutting edges, measurement of the largest cutting edge and measurement of multi-step tools.
• Automatic recognition of blade shape and measuring range.
• Dynamic measuring cross, blade control, real-time measurement.
• Determination of radius, diameter, differential dimension, chain dimension, axis count lock.
• Incremental operating mode for both axis counting axes independent of the axis selection.
• Automatic zero point control.

 

Tools used during courses

Workshop equipment and additional equipment:

• measuring instruments: calipers, micrometers, height gauge, rules, gauge blocks.
• demonstration tools: milling cutters, drills, taps, turning tools with cutting inserts, indexable tools, special tools, milling heads.

The training rooms and laboratories are air-conditioned, large, and spacious. The student workstations are expertly equipped. Participants have access to computer stations with simulation software, the latest product catalogs, diagnostic equipment, and real-world test facilities used for practical exercises.

ROTATING MACHINES FOR LABORATORY DIAGNOSTICS

During the training, we use laboratory models of rotating machines, allowing us to simulate the most common malfunctions:

• rotor imbalance
• misalignment of shafts and pulleys
• damage to rolling bearings (mechanical damage, lack of lubrication)
• malfunction of slide bearings (insufficient lubrication)
• mechanical clearances
• belt transmission failures

The machine model can be used to demonstrate maintenance and corrective actions such as:

• balancing the rotor in two and one plane, including the overhanging rotor
• alignment of shaft lines and pulleys
• checking the V-belt tension

The machines are adapted to measure vibrations and ultrasound using piezoelectric and micromechanical (MEMS) accelerometers.

VIBXPERT II Pruftechnik DATA LOGGER AND SIGNAL ANALYZER

Students perform practical exercises using an analyzer, which allows for quick measurements, processing of measured signals and analysis of damage symptoms without the need to leave the machine being tested.

Standard device functions:

• Excellent color display
• LEDs on the display interpret results according to ISO standards or user-defined values
• Information about the device and battery status
• Ergonomic keyboard
• Thumb operation
• The backlight automatically adjusts to the surroundings
• LEDs on the display interpret results according to ISO standards or user-defined values

VIBRATION METER and VIBRATION ANALYZER – ADASH A4900

ADASH A4900 allows us to perform all basic vibrodiagnostic measurements during training:

• general values, time courses, frequency bands, FFT spectra, measurement according to a fixed path
• 4 MB data storage memory
• detects imbalance, looseness, misalignment and bearing faults
• measurements according to ISO 10816-3
• 8 hours of working time
• LED strobe lamp for checking the machine

LUBRICATOR A4910 Lubri S kit

The A4910 Lubri S kit is a maintenance tool used to monitor and control the lubrication process. It measures the bearing's current lubrication level and informs the operator when the lubrication status is optimal.

DDS SOFTWARE

DDS (Digital Diagnostic Software) is an extremely functional and effective tool for archiving and analyzing vibration signal data, and therefore, the technical condition of a machine. It allows users to work with collected data via portable devices and an online system.

COMPACT VIBRATION SWITCH HS-429

• 4-20 mA and relay output
• RMS vibration velocity
• Ranges 1,0 or 2,0 (25,4 or 50,8 mm/s)
• Frequency response 10 to 1kHz
• Adjustable alarm level (0-100% of full scale)
• Adjustable time delay (0-60 seconds)
• Adjustment lock
• 4-pin connector
• IP67 sealing

STATIONS AND DEVICES FOR LASER SHAFT ALIGNMENT FIXTURLASER GO Pro

Students complete exercises and tasks using the FIXTURLASER GO Pro laser shaft alignment device. Device parameters:

• 4” backlit color screen
• QVGA 320 x 240 pixels
• Alphanumeric keyboard
• Navigation keys
• Alignment status via LEDs
• Connecting to a computer via USB
• 3 pieces of 1,5V LR-14 batteries
• Battery life up to 15 hours

ALIGNMENT WASHERS

Stainless steel washers for precise alignment of machine assemblies. The most commonly used standard washers are: A (55x50x15mm), B (75x70x23mm), and C (90x80x32mm). Tolerances according to DIN 2275, TT3.

REAL RESEARCH OBJECTS

During the training, students also perform data recording on real devices – hydraulic power supplies, pneumatic compressors.

EFECTOR OCTAVIS IFM MACHINE MONITORING SYSTEM

During the training, we present the capabilities of continuous monitoring systems. The efector octavis system offers a wide range of machine and equipment diagnostics, from frequency-based diagnostics to creating long-term predictions based on trend lines.

The diagnostic electronics analyze up to four measurement points in real time, along with two additional process values. Switching outputs signal early and major alarms. A trend line can be displayed using the analog output. Additionally, alarms allow you to configure and monitor 12 different counters. Thanks to the integrated Ethernet interface, our devices can be used in advanced diagnostic systems.

SmartObserver IFM SOFTWARE – Industry 4.0

We're showcasing the capabilities of SmartObserver software. It collects sensor data for trend analysis and historical recording. This allows us to demonstrate to our trainees what true predictive diagnostics is all about.

• User-dedicated current device status preview
• Limit value management – ​​as a table and graphical representation with trend information
• Alarm management for maintenance, control and warning limits, alarm escalation
• Process value analysis (correlations)
• Implemented as a web server or installation on a computer

ULTRASONIC DIAGNOSTIC DETECTOR

During training, we also demonstrate how to use an ultrasonic diagnostic detector. Our tool is the Leakshooter – an ultrasonic detector with a built-in camera.

FIXTURLASER SMC – WIRELESS DIAGNOSTICS AND BALANCING SYSTEM

The Fixturlaser SMC machine analyzer enables automatic diagnosis of machine faults – within a few minutes you can easily check the technical condition of a rotating machine.

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When conducting training in the field of programming, diagnostics and communication of Siemens SIMATIC S7 – 300/400/1200/1500 logic controllers in the STEP 7 and TIA Portal environment as well as training in Safety Integrated safe controllers, we use modern logic controllers, PROFIBUS, AS-Interface, PROFINET network modules and components, diagnostic analyzers, operator panels, and the latest software used in industrial automation - these are the basic elements of the equipment of this laboratory.

The laboratory is also equipped with HMI operator panels and SCADA software enabling training on modern visualization systems. Another strong point among our training stations is electric drives, which allow us to conduct training on modern methods of controlling electric motors and introduce the concepts of economics and energy efficiency to the control field.

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See what our PLC training looks like:

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Each training participant has access to a personalized training station designed for learning industrial tasks and solutions based on the Siemens S7-300/400, S7-1200, and S7-200 controllers. The training station consists of a controller equipped with digital and analog input/output modules, connected to a digital and analog input and output signal simulator. Additionally, each controller is connected to an executive station containing a valve terminal, a manipulator, a set of actuator end-position sensors, and pulse buttons.

The training station includes:

• air preparation system,
• valve island with 4 electropneumatic valves 3/2, 5/2,
• an executive system based on two actuators and a gripper,
• reed sensors informing about the status of the actuators' extreme positions,
• digital input/output system,
• ON/OFF pulse switch,
• light signal,
• safety switch,
• binary signal simulator,
• analog input and output signal simulators (0-10V) with electronic voltage indicators,
• Siemens S7 PLC control unit,
• computer with STEP 7, TIA Portal V13, MicroWin software

The stations are equipped with various sensor sets (optical, inductive, capacitive, pressure, and flow) as well as frequency converters and electric motors. They enable exercises based on real-world components used in industrial automation.

Each participant has access to a personalized training station designed for learning industrial tasks and solutions based on PLCs. The training station consists of a controller equipped with digital input/output modules and input and output signal simulators, and a computer with STEP 7 software connected to the PLC.

Each participant of the training courses also has at their disposal an innovative training station containing:

• air preparation system,
• valve island with 2 electropneumatic valves 5/2,
• two double-acting pneumatic cylinders,
• reed sensors informing about the status of the actuators' extreme positions,
• electronic proportional controller,
• stepper motor,
• angle encoder,
• PT100 temperature sensor with 0-10V transducer,
• inverter,
• servo motor with permanent magnets,
• binary signal simulator,
• analog input and output signal simulators (0-10V) with electronic voltage indicators,
• Siemens S7 PLC control unit,
• computer with STEP 7 and TIA Portal software.

The stations are equipped with various sensor sets (optical, inductive, capacitive, pressure, and flow) as well as frequency converters and electric motors. They enable exercises based on real-world components used in industrial automation.

Participants in the Programming and Designing with Distributed Safety course in Simatic Safety Integrated controllers have at their disposal: individual training stations equipped with various production equipment:

• traditional PLC solutions – CPU 315F 2PN/DP and input/output modules from the family S7-300 in the edition FAIL-SAFE
• CPU 315F 2PN/DP connected via the PROFINET communication network with input/output modules from the family ET-200S in the edition FAIL-SAFE
• comprehensive solutions based on the ET-200S CPU family in the F edition

Additional elements of each set also include real performance equipment:

• optical barriers with a moving product (forcing the barrier to turn off while the product is passing – so-called muting)
• "mini door" equipped with safety limit switches
• two-handed button sets
• security "mushrooms" with double contacts
• ignition with key
• double – “safe” contactors executive

Training, except for the driver PLC-F and real executive elements, also uses OP operator panels for the presentation of alarms related to the security system and a mechanism for confirming security system errors via the panel in question.

An important executive element is also frequency converter (Sinamics G120) controlling an asynchronous motor equipped with built-in safety functions triggered both via its digital inputs and via the communication network.

Our laboratories have modern equipment based on industrial devices supplied by recognized manufacturers.

The following devices are available during the TIA1500 training:

Siemens SIMATIC S7-1500 controller with a controller containing:

• 8 buttons for input signals
• potentiometer adjusting the analog input voltage range
• displays of input and analog output voltage values

 

Basic executive position:

• air preparation system
• valve island with 4 electropneumatic valves 3/2, 5/2, 5/3
• an executive system based on two actuators and a gripper
• reed sensors informing about the status of the actuators' extreme positions
• digital input/output system
• ON/OFF pulse switch
• light signal
• safety switch

 

Advanced Executive Station:

• air preparation system
• valve island with 2 electropneumatic valves 5/2
• two double-acting pneumatic cylinders
• reed sensors informing about the status of the actuators' extreme positions
• electronic proportional controller
• stepper motor
• angle encoder
• PT100 temperature sensor with 0-10V transducer
• frequency converter
• electric motor with permanent magnets

The stations enable the implementation of exercises based on real elements used in industrial automation.

Each training participant has access to a training station designed for learning sequential programming based on the S7-300/400 controller. The training station consists of a controller equipped with digital and analog input/output modules, connected to a digital, analog input, and output signal simulator.

Additionally, each controller is connected to a basic or advanced execution station that contains real elements found in the industry.

Training station for each course participant:

SIEMENS S7-300 controller

• 128 KB working memory
• 24 digital inputs
• 16 digital outputs
• 4 analog inputs
• 2 analog outputs

Additionally, the controller is equipped with a controller containing:

• 8 buttons for input signals
• potentiometer adjusting the analog input voltage range
• analog input voltage value display
• analog output voltage value display

Each participant has access to a dedicated training station designed for diagnostics, analysis, and servicing of S7-300/400 controllers. The training is conducted on a station consisting of a SIEMENS SIMATIC S7-300 CPU313C controller with an attached analog input module with diagnostic functionality. The station is configured to enable participants to generate PLC diagnostic situations: cutting power to the field portion of digital and analog modules, and generating hardware interrupts supported by binary and analog signals. The training station also includes an execution station, whose main advantage is its stepper motor and encoder.

The training program focuses on controller diagnostics. The following exercises are taught:

• use of tools for analyzing the running program
• diagnosis of CPU error causes
• diagnosis of the causes of CPU stoppage and programmatic handling of this event
• diagnosis of signal module errors and the use of hardware interrupts

• We provide training stations for training participants to learn industrial tasks and solutions based on the use of controllers from different manufacturers, but compatible with CoDeSys.
• Our CoDeSys 2.3 laboratories are equipped with devices from TURCK and IFM electronic
• Our CoDeSys 3.5 laboratories are equipped with devices from WAGO and Weintek
• The training station consists of a controller equipped with a set of inputs/outputs appropriate for the training program and an input signal simulator.
• Each participant also has a computer with CoDeSys software at their disposal.

Participants in industrial network training, in particular PROFIBUS and PROFINET, have at their disposal multi-element sets that create an extensive network allowing them to perform tasks and exercises on a wide range of topics.

The main element of the station is a controller equipped with an appropriate communication port.

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PROFIBUS and PROFINET in STEP V5.x

• SIEMENS SIMATIC S7-300 CPU314C-2PN/DP
• PROFIBUS CP 342-5 communication processor
• PROFINET CP 343-1 Advanced communication processor
• IE/PB LIBK PN IO

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PROFINET in TIA

• SIEMENS SIMATIC S7-1500 CPU1511TF and
• SIEMENS SIMATIC S7-1200 + HMI panel

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Other SIEMENS elements include:

• IM151 modules for PROFIBUS and PROFINET with digital inputs and outputs (ET200S)
• SCALANCE X204IRT industrial switches
• SINAMICS G120 drives equipped with CU240E-2 DP and CU240E-2 PN modules
• SIEMENS OP177B operator panels
• RS485 diagnostic repeater

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Modules from other manufacturers for PROFIBUS and PROFINET networks:

• INDU-SOL repeaters (2-channel and 5-channel)
• Distributed I/O TURCK BL67 and BL20
• Distributed I/O and I/O Link Balluff type BNI 302, BNI 502, BNI 507
• Valve island PNEUMAX OPTYMA S
• Lumberg Automation LioN-S series modules type 940 and 970
• Lumberg Automation LioN-Link series modules type 940 and 980
• Encoders with PROFIBUS protocol

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Other elements of the stand:

• analog position and rotation sensors
• a set of different types of Balluff sensors
• Parker, TURCK, PNEUMAX Optyma valve islands
• pneumatic actuator sets with Parker and PNEUMAX position sensors
• binary signal generator
• analog input signal simulator (0-10V) with electronic voltage indicator
• NO, NC and E-Stop buttons

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The uniqueness of EMT-Systems network training lies in the number of diagnostic tools available to students. To quickly and efficiently diagnose faults and restore networks to proper functioning, training must be conducted using the most popular and best equipment available on the market.

Handheld Network Analyzer:

• Profitrace (Procentec)
• PB-Q One (Indu-Sol)
• PROFIBUS Tester 4 (Softing)

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Stationary network analyzer:

• PROFIBUS NT Inspector (Indium-sol)
• FG-110 FF (Softing)
• PROFINET NT Inspector (Indium-sol)

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Other tools:

• PROFtest II XL cable tester (Indu-Sol)
• Clamps for measuring current flow in the EMCheck LSMZ screen (Indu-Sol)
• EMCheck MWMZ II shielding effectiveness measurement tool (Indu-Sol)
• PROFINET II Measurement Adapter (PNMA II)
• PROFINET PROmesh P9

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