TS4

Materials engineering in the design and operation of injection molds

We work on devices:

we work with Meusburger equipment

Training objectives:

After completing the training, the participant has knowledge of:

Selection of engineering materials in terms of design, construction and operation of injection and pressure molds
Application of technological operations in heat, thermochemical and surface treatment dedicated to the design, construction and operation of injection and pressure moulds
Modeling of technological TWW surface layers that increase the service life of injection and pressure molds in industrial applications

Target group:

The training is intended for people who want to systematize or deepen their knowledge of the design of injection and pressure molds in terms of the selection of engineering materials used in heat, thermochemical and surface treatment technologies, as well as the modeling of technological TWW surface layers.

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Training mode

Open training

Course level

TS4

Duration

2 days, 14 hours

Prerequisites

Training location

EMT-Systems Gliwice, Specialist Laboratories, Engineering Training Center or Customer's premises
See the training room

Training dates

year 2026

28-29 September

Training dates

Please contact us by phone

Agenda

Day 1 8:00-15:00
Day 2 8:00-15:00

Training price

PLN 2500 (net) + 23% VAT PRICE LIST FOR ALL TRAININGS

Possibility of participating online

YES CHECK TECHNICAL REQUIREMENTS

Online participation means full remote access to the training station, also the possibility of full audio/video interaction with the instructor and other participants of the on-site training, along with the option to switch camera views.

The price includes

Certificate of course completion in two languages – Polish and English
Training script
Writing materials, e.g. notebook, pen (for on-site training)
Comprehensive assistance from individually assigned course supervisors
Student Cards entitling you to discounts at selected partner venues in Gliwice (for stationary training)

Gourmet Catering

Participants of training sessions at our center receive unlimited access to the Cechownia Cafe coffee bar and a two-course lunch.
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Contact

tel .: (32) 411 10 00
E-MAIL: info@emt-systems.pl

Closed training

In this respect, we also organize closed training, where the dates, participation costs, location and training program are agreed individually with the client.

Certificate

After completing the training, each participant receives a bilingual, personal certificate descriptively confirming the acquired skills in accordance with the system implemented at EMT-SYSTEMS Sp. z o.o. quality management PN-EN ISO 9001:2015, supervised and certified by TUV Nord Poland.
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Accommodation

List of hotels near the training site.

Please do not hesitate to contact us

Phone: 32 4111 000

info@emt-systems.pl

in order to consult the appropriateness of the training selection

Course program

day 1

Iron-carbon phase equilibrium diagram Fe3C – basics and practical applications
The influence of alloying elements on the properties of tool steels
Steel designation system according to PN-EN 10027-1 and PN-EN 10027-2 - currently applicable standards
Basics of injection mold construction in terms of material selection
Tool steels used in the construction of injection molds
ESR and VAR electroslag remelting in the production of tool steels - structural purity of the material
Materials used in the production of standard parts for injection molds
Thermal conductivity in the aspect of selecting materials used for forming elements
Materials used for forming elements subjected to the process of polishing and surface texturing.
Porous materials for mold inserts – local venting of the mold cavity
Materials used in the processing of modified plastics - how to prevent erosion of forming elements
Materials and additive processing used in the design of conformal and contour cooling – advanced 3D metal powder printing technologies
Diffusion welding and vacuum brazing in the aspect of making conformal channels
Anti-corrosion protection for contoured and conformal cooling channels

day 2

Heat treatment of components made of tool steel
Parameters of the tool steel tempering process in terms of subsequent mold operation
Stresses and strains after heat treatment of tool steels
Stress relief annealing – application of the process in the production of forming elements
Thermochemical treatment of tool steels used in mold design
PVD ceramic coatings applied to the surfaces of forming elements
DUPLEX gradient coatings and their use in mold operation – preventing seizure of mating elements
PVD coatings used to increase the processability and quality of molded parts with a textured surface
Advantages and disadvantages of using thermochemical and surface treatment in terms of subsequent use of molds
Modeling the stress state in the surface layer – the influence of the technological surface layer of TWW on increasing the reliability and durability of molds
Welding of tool steels used for forming elements – TIG, micro TIG, laser welding methods
Repairs and modifications of forming elements using welding methods - procedures and technological treatments used during the welding process
Welding and surfacing of forming elements subjected to texturing and PVD coating processes
* The service life of forming elements for pressure casting of alloys (topic for those interested in the industry of pressure casting of aluminum alloys)
Al – conclusions from industrial operational tests in the context of reducing the phenomenon of thermal fatigue

Laboratory equipment

Meet our company

Awards Reference Opinions

Confirmation of cooperation

Our experience and quality of the training conducted we support selected references received from our clients, after the training sessions conducted the scope of PLASTICS and their processing.

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Our experts

The instructors have extensive technical knowledge stemming from many years of experience in tool shops operating, maintaining, and repairing injection molds. The knowledge imparted is based on experience gained from solving real-world problems in plastic injection molding facilities.

Our trainers are open to suggestions from our students. During training, we often explore topics that deviate from the standard curriculum, addressing specific aspects of the students' work.

The completed courses also lead to the establishment of cooperation between EMT Systems Sp. z o. o. and representatives of industrial plants in the areas of: design, modernization, and diagnostics of machine systems and technological lines.

Training materials

Each participant of our training receives:

Training script: Selection of engineering materials in the design of injection and pressure molds by the Engineering Training Center EMT-Systems regarding the training in question.

Gourmet Catering

Apart from the substantive aspect, it is very important to us comfort of our training participantsWe offer our students a cozy café and restaurant, a place to enjoy refreshments and relax during breaks during training. We invite you to use the coffee bar and modern massage chair!

During each training day, participants receive:

Unlimited access to the Cechownia Cafe coffee bar, serving tea and high-quality, freshly ground coffee. The bar is equipped with:
- NECTO Karisma – a professional espresso machine made in Italy.
- THERMOPLAN BW 4 – a professional Swiss-made espresso machine.
These machines are used in the best coffee shops. We serve unique coffees to suit your tastes – cappuccino, espresso, Americano, caffe latte, and Turkish coffee. Participants can also enjoy unlimited sparkling and still water, juices, and sweets.

Two-course dinner – a combination of traditional, home-cooked flavors with meals served in restaurants.

Until 16:00 PM cafe on the first floor You can also purchase fresh sandwiches, cakes, sweet and savory snacks, and cold drinks. After the training, from 16:00 p.m., we invite you to try it out. delicious dishes Cechownia Restaurant, prepared by the best chefs in Gliwice.