Diagnostics, operation and service of devices
and hydraulic systems

We work on the following equipment:

Course objective:

After completing the training, the participant:

Knows the most important principles of safe operation and maintenance of hydraulically driven devices
Knows the methods for finding and removing typical faults in hydrostatic system components.
Can independently diagnose and assess the technical condition of drive components based on the analysis of selected operating parameters of the hydraulic system
Knows how to check the technical condition of machines and devices with hydraulic drives
Identifies malfunctions and knows how to quickly and effectively repair failures
Possesses practical skills and technical awareness in the field of renovations, current and periodic repairs

TRAINING OUTCOMES:

Minimizing machine and equipment downtime caused by failures of hydraulic drive components
Increased reliability and efficiency of the hydraulic drive

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Training mode

Open training

Course level

Duration

3 days, 21 hours

Prerequisites

Minimal: completed course H1: Construction and operation of power hydraulic components and systems or knowledge of the course topic.
Recommended: completed course H1: Construction and operation of power hydraulic components and systems and completed course H2: Hydraulic drives and controls in machines and devices or knowledge of the course topic.

Training location

Hydraulic Drives and Controls Laboratory of the Engineering Training Center in Gliwice
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Training dates

year 2026

December 02-04

Training dates

Please contact us by phone

Agenda

day 1 8:00 a.m. - 4:00 p.m.
day 2 8:00 a.m. - 4:00 p.m.
day 3 8:00 a.m. - 4:00 p.m.

Training price

PLN 3200 (net) + 23% VAT PRICE LIST FOR ALL TRAININGS

Possibility of participating online

The price includes

A multi-hour practical course based on industrial hydraulic components and systems
Certificate of course completion in two languages – Polish and English
Writing materials, e.g. notebook, pen (for on-site training)
Comprehensive assistance from individually assigned course supervisors
Student Cards entitling you to discounts at selected partner venues in Gliwice (for stationary training)

Gourmet Catering

Participants of training sessions at our center receive unlimited access to the Cechownia Cafe coffee bar and a two-course lunch.
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Contact

tel .: (32) 411 10 00
E-MAIL: info@emt-systems.pl

Closed training

In this respect, we also organize closed training, where the dates, participation costs, location and training program are agreed individually with the client.

Certificate

After completing the training, each participant receives a bilingual, personal certificate descriptively confirming the acquired skills in accordance with the system implemented at EMT-SYSTEMS Sp. z o.o. quality management PN-EN ISO 9001:2015, supervised and certified by TUV Nord Poland.
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Accommodation

List of hotels near the training site.

Please do not hesitate to contact us

Phone: 32 4111 000

info@emt-systems.pl

in order to consult the appropriateness of the training selection

Course program

day 1	Discussion of occupational health and safety rules use of laboratories and training rooms and the rules for the safe use of equipment and machines intended for the implementation of the course. Diagnostics of the technical condition of hydraulic drive components Introduction to hydrostatic drive diagnostics Diagnosing positive displacement pumps used in power hydraulic systems Volumetric and mechanical-hydraulic efficiency of positive displacement pumps and industrial methods for their determination Thermography and vibrodiagnostics in the context of positive displacement pump diagnostics Assessment of the technical condition of positive displacement pumps based on the results of the analysis of operating parameters Analysis of selected static characteristics of constant and variable displacement pumps Visual assessment of the technical condition and causes of damage to selected types of positive displacement pumps Possibilities of regenerating positive displacement pumps First start-up of the drive system after replacing the pump Diagnosing hydraulic motors Operating parameters of rotary motors used in power hydraulic systems Industrial methods for determining the efficiency of hydraulic motors Assessment of the technical condition of hydraulic motors based on the results of the analysis of operating parameters Practical classes at training stations in the field of determining and assessing the operating parameters of pumps and motors used in power hydraulic systems
day 2	Diagnosing hydraulic cylinders Visual assessment of the technical condition of actuators used in hydraulic drive systems Checking the tightness (internal leaks) of hydraulic cylinders Workshop possibilities for repairing hydraulic cylinder components Technical service and analysis of the correct operation of hydraulic cylinders Diagnosing hydraulic valves Assessment of technical condition and typical faults Spool valves (directly and indirectly controlled) Check valves and controlled check valves Pressure valves (directly and indirectly controlled) Introduction to Proportional Valve Diagnostics Analysis of the correct operation of the electrical track Analysis of the correct operation of the mechanical track Workshop options for repairing hydraulic valves Recommendations when replacing and/or adjusting hydraulic valves Practical classes at training stations in the field of checking the internal tightness of actuators, analyzing the correct operation of hydraulic valves (including those controlled using proportional technology)
day 3	Diagnostics and safe operation of hydraulic accumulators Operating parameters of hydroaccumulators Diagnostics of the correct operation of the hydroaccumulator Diagnostics of the battery protection and cut-off block Safe operation of systems with hydroaccumulation Hydraulic accumulators and UDT supervision Typical leaks in hydraulic systems and how to fix them Preparing hydraulic systems for first start-up Operation and maintenance of hydraulic components and devices Typical symptoms of damage to hydrostatic system components Practical classes at training stations in the field of operating systems with hydroaccumulation, diagnostics of proportional valves and analysis of physicochemical parameters of working fluids

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Laboratory equipment

Training rooms and laboratories, air-conditioned, large and spacious. Stations for students are expertly equipped. Each participant has access to computer stations with simulation software, the latest product catalogs, cross-sections of hydraulic components, well-equipped laboratories used to perform practical exercises.

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Our training rooms and laboratories provide the opportunity work on industrial components and power hydraulic systems most popular producers – PARKER Hannifin, BOSCH Rexroth, Manuli Fluiconnecto, HYDAC and PONAR WADOWICE.

During practical sessions, we utilize a variety of training stations. Depending on the level of training, we provide the following equipment to our students:

A VIDEO PRESENTING FRAGMENTS OF CLASSES IN THE POWER HYDRAULICS LABORATORY

CONVENTIONAL INDUSTRIAL HYDRAULICS STATIONS

The stations have a unique design, the only one in the country, enabling exercises at various levels of advancement:

assembly and operation testing of any combination of conventionally and electrically controlled hydraulic systems
carrying out operational tests of typical power hydraulic components (pumps, pressure valves, throttle valves, flow regulators)
simple, convenient and quick installation of designed hydraulic systems
checking the operation and observing the operation of the power supply system, pressure valves, flow direction and flow rate control valves and actuators
acquiring skills in the design and assembly of electrohydraulic relay electric and proportional control systems.

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ELECTROHYDRAULICS AND PROPORTIONAL HYDRAULICS STATIONS

The stations have a unique structure, the only one in the country, enabling exercises at various levels of advancement:

assembly and operation check freely configurable proportionally controlled hydraulic systems in open and closed systems
acquiring skills in the design and assembly of electrohydraulic relay electric and proportional control systems
parameterization of proportional systems

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STATION FOR VISUALIZATION AND REGULATION OF THE HYDRAULIC SYSTEM

The practical lab demonstrates the classic operation of a hydraulic system. Thanks to the use of PMMA components, all channels, flows, and the interior of each component in the system are clearly visible during operation.

The station is controlled by an automation system with visualization on the operator panel. The system is used to thoroughly understand the operation of the hydraulic system, highlighting its strengths and weaknesses, and identifying the most likely failure points and ways to quickly resolve them. System components:

valve block
actuator
hydraulic accumulator
working fluid tank
control cabinet with operator panel.

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HYDRAULIC POWER UNIT WITH A UNIQUE DESIGN

The power supply unit is entirely composed of industrial components. It is equipped with two independent pump systems, each consisting of gear pumps with different tooth profiles (straight and skew). Thanks to the transparent inspection hatch, plastic partition, and internal tank illumination, the power supply unit enables visual analysis of fluid flow during system startup and in steady state.

ADVANCED MOBILE HYDRAULICS DRIVE STATION

Station for mobile hydraulic drives and mobile control systems in proportional technology - Iqan control system - Parker Hannifin.

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MOBILE DRIVE STATION WITH LOAD SENSING SYSTEM

Mobile drive station, equipped with a drive system with a variable displacement pump and the Load Sensing (LS) control system.

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UNIQUE TEACHING AIDS

During training we also use unique teaching elements and components:

cross-sections of all hydraulic system components prepared on our request
we perform workshop disassembly of components to show the classic effects of failure

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SPECIALIZED TOOLS

Participants will learn and perform a series of exercises using professional industrial tools and measuring equipment. We provide:

Service Master Plus diagnostic recorder (Parker Hannifin) for measuring, among others, flow, temperature, pressure of the working fluid
portable HMG 3010 and HMG 4000 diagnostic recorders (manufactured by HYDAC) for measuring, among others, flow, temperature, pressure of the working fluid, together with a 5,7-inch color touch panel that enables clear presentation of measured values in various combinations
Portable equipment for monitoring the condition of hydraulic oils and fuel systems - Parker icount oil SamPler (iOS)
Parker Kittiwake – enables monitoring of machine condition. The set used during the training to test the physicochemical parameters of hydraulic fluids (kinematic viscosity, water content, acid number, base number), in accordance with the standards described in the technical documentation and marked on the front surface of the device console. Based on the analysis of the obtained results, the oil's suitability for further use is determined.
MHC - MHC bearing checker; monitors high-frequency acoustic emission signals generated naturally when rotating machinery deteriorates.
Heated viscometer - is a tool for monitoring oil condition, enabling informed operational and maintenance decisions for important installations and equipment. Use for: Providing early warning of many common problems, obtaining precise results with two readings at 40 and 50 degrees C (kinematic viscosity) and testing different types of oil.
FLIR thermal imaging camera used to detect hydraulic problems using infrared imaging.
many others

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OIL FILTRATION AND HYDRAULIC SYSTEM FILLING STATION

The training station allows for the presentation of the following elements:

Proper maintenance of lubricant cleanliness.
Refilling the system with new oil without introducing contamination.
Safely release oil from the system.
Modifying the device for precise lubrication and oil management.
Replenishment of the system to maintain operational continuity.
Correct collection of oil samples for testing.

ELECTRONIC COMPONENT CATALOG

Our training labs are also equipped with an electronic catalog of hydraulic components available to trainees. Each component is marked with a barcode. Holding the barcode near an electronic reader instantly displays the catalog card for the component in question. This allows for quick component identification and access to detailed information, including specifications, technical parameters, and much more.

Software

During the classes, we present the possibilities and encourage the use of the software. Fluidsim-h. It is a well-known and appreciated learning solution construction, simulation, parameter analysis hydraulic and electrohydraulic control systems. This software enables analysis and flow of the medium through selected elements of the hydraulic system, determining pressure drops on valves in the system, determining speed and determining the operating parameters of actuators.

Meet our company

Awards Reference Opinions

Confirmation of cooperation

Our experience and quality of the training conducted we support selected references received from our clients, after the training sessions conducted the scope of POWER HYDRAULICS.

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Our experts

The trainers have extensive technical knowledge, both practical and theoretical, and many years of experience, with documented professional experience and completed industrial implementations. They also provide consulting services and are nationally recognized experts in the field of drives and controls. During the training sessions, they present real-world situations they have encountered in their professional work.

Our trainers are open to suggestions from our students. During training, we often explore topics that deviate from the standard curriculum, addressing specific aspects of the students' work.

The completed courses also lead to cooperation between EMT Systems Sp. z o. o. and representatives of industrial plants in the areas of: design, modernization, and commissioning of hydraulic systems of machines and technological lines.

Training materials

Each student receives training materials in the form of scripts developed by our instructors and adapted to modern industrial hydraulics techniques.

Opinions about the training

We invite you to read the opinions expressed by course participants:

Order date: 10.10.2025

The instructor answers every question. Issues with the equipment we have at the plant can be discussed. The trainer's approach is professional. Anonymous,

Order date: 04.07.2025

The instructor was okay - he was able to convey knowledge in a clear way and in a way that allowed me to remember all the most important information. Kacper, Bielsko-Biała

Order date: 27.11.2024

A solid dose of professional knowledge presented in an accessible way, with numerous practical examples and problems discussed in the laboratory. The training was of a very high standard. Piotr, Gdynia

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we guarantee

Perfect training conditions in a professionally equipped facility Laboratory of Hydraulic Drives and Controls,
A large number of practical exercises to facilitate the acquisition of specific skills,
Using a variety of teaching aidswhich help consolidate the acquired knowledge,
Professional lecturers with many years of practical and theoretical experience.

PROTECTIVE CLOTHING

We provide our training participants with protective clothing during practical exercises on machine tools. We provide:

Protective aprons
Glasses
Disposable gloves

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CLOSED TRAINING TRAINING

In addition to open training sessions held at our headquarters, we also conduct numerous hydraulics courses at our clients' workplaces. These training sessions are characterized by:

a training plan prepared based on individual issues and materials dedicated to the client,
in-depth analysis of hydraulic diagrams provided by the client,
practical exercises on industrial components,
work on machines and systems located in the customer's production halls.

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Benefits for the participant

Reminder, consolidation or knowledge of the most important principles of operating hydraulic equipment with regard to occupational health and safety and environmental protection,
Reminder, consolidation or knowledge of the structure and principles of operation of the most important elements of typical power hydraulics,
Acquiring the ability to independently evaluate decisions made when solving technical problems in the specialty,
Awakening interest in technical progress and working to improve devices and their operating methods.

Gourmet Catering

Apart from the substantive aspect, it is very important to us comfort of our training participantsWe offer our students a cozy café and restaurant, a place to enjoy refreshments and relax during breaks during training. We invite you to use the coffee bar and modern massage chair!

During each training day, participants receive:

Unlimited access to the Cechownia Cafe coffee bar, serving tea and high-quality, freshly ground coffee. The bar is equipped with:
- NECTO Karisma – a professional espresso machine made in Italy.
- THERMOPLAN BW 4 – a professional Swiss-made espresso machine.
These machines are used in the best coffee shops. We serve unique coffees to suit your tastes – cappuccino, espresso, Americano, caffe latte, and Turkish coffee. Participants can also enjoy unlimited sparkling and still water, juices, and sweets.

Two-course dinner – a combination of traditional, home-cooked flavors with meals served in restaurants.

Until 16:00 PM cafe on the first floor You can also purchase fresh sandwiches, cakes, sweet and savory snacks, and cold drinks. After the training, from 16:00 p.m., we invite you to try it out. delicious dishes Cechownia Restaurant, prepared by the best chefs in Gliwice.