CNC: Specialized training

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WORKING ON REAL CNC MACHINES

PARTICIPANTS our trainings work on real industrial machine tools controlled by the most popular controllers – SINUMERIK, FANUC, OKUMA, Heidenhain.

The training room is a large and spacious technology hall. Student workstations are equipped with specialized teaching aids. Each participant has access to, among other things, the latest tool catalogs and measuring instruments and cutting tools.

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See what our CNC and conventional machine tool laboratories look like:

See more! Interactive panorama of the training lab:

During practical classes, we utilize our own diverse fleet of machines. Depending on the course level and group size, we provide our students with:

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CNC Laboratory – MACHINE TOOLS

SINUMERIK 828D controller with ShopMill add-on – YCM NXV 560A Vertical Center

• • SINUMERIK 828D control with ShopMill add-on
  • a center adapted to the efficient serial production of parts
  • 18,8 kW spindle
  • maximum spindle speed 12000 rpm
  • drum tool magazine with a capacity of 20 tools
  • BBT40 spindle taper
  • workspace 560 x 410 x 450
  • rapid feed 48 m/min
  • liquid and air cooling
  • handwheel
  • threading with a rigid holder
  • closed work space

The main responsibilities of a CNC operator include:

• Overpressure in the spindle
• Compressed air tool cooling
• Set of leveling blocks
• Central lubrication system
• Control cabinet cooling
• Coolant supply system for the workspace
• Coolant nozzle ring on the spindle
• Rigid threading
• Compressed air gun
• Chip flushing gun

FANUC 0i-MF controller with Manual Guide overlay – AFM Defum R550 Harnaś Vertical Center

• FANUC 0i-MF control with Manual Guide overlay
• for precise machining of smaller details
• 11 kW spindle
• drum tool magazine with a capacity of 20 tools
• BT40 spindle taper
• workspace 550 x 410 x 510
• maximum spindle speed 10000 rpm
• liquid spindle cooling
• handwheel
• threading with a rigid holder
• closed work space

GE FANUC 0i Mate-TD Controller – WAFO TMK 25 lathe

• FANUC 0i Mate-TD control
• flat bed
• 3-jaw hydraulic chuck
• 6-position tool magazine
• cross-section of the knife handle 16×16
• 3 kW spindle
• maximum spindle speed 3450 rpm
• through hydraulic chuck Ф 160
• turning diameter over bed Ф 300, over support Ф 135
• closed work space
• poppet

GE FANUC 0i Mate-TD Controller – WAFO TMK 36 lathe

• FANUC 0i-TF control
• flat bed
• 3-jaw hydraulic chuck
• 6-position tool magazine
• cross-section of the knife handle 16×16
• 5,5 kW spindle
• maximum spindle speed 2500 rpm
• through hydraulic chuck Ф 200
• turning diameter over bed Ф 360, over support Ф 180
• maximum turning length 900 mm
• positioning accuracy 0,01 mm
• poppet

SINUMERIK 828 controller with ShopMill add-onD – WAFO MMY450 Vertical Center

• SINUMERIK 828D control with ShopMill add-on
• Ball screw gears in 3 axes - direct drive from the engine
• carousel tool magazine with a capacity of 10 tools
• BT40 spindle taper
• workspace 450 x 300 x 250
• 5,5 kW spindle
• maximum spindle speed 8000 rpm
• handwheel
• closed work space

SINUMERIK 808D controller – Spinner SB Lathe:

• SINUMERIK 808D control
• sloping bed
• 8-position tool magazine
• handle cross-section 12×12
• 3-jaw manual chuck Ф80
• maximum turning length 165 mm

SINUMERIK 828D basic controller – CORMAK CKT 400 x 700 lathe:

• SINUMERIK 828D basic control
• flat bed
• 3-jaw hydraulic chuck
• 8-position tool magazine
• knife handle cross-section 20 x 20
• 5,5 kW spindle
• maximum spindle speed 1800 rpm
• turning diameter over bed Ф 400, over support Ф 160
• maximum turning length 700 mm
• poppet

SINUMERIK 840D controller – Spinner SB Lathe:

• Highly accurate turning in the µm range
• Positioning repeatability < 0,4 µm
• Resolution of the measurement system – 0,1 µm
• ETA+ high-efficiency ball screw drives
• Ultra-precise spindle bearings
• Number of tool sockets: 8
• Powered tool sockets
• Maximum rotational speed 8000 rpm
• Spindle power 7,7 kW
• Through spindle
• The maximum diameter is 250 mm
• Maximum turning length 285 mm

FANUC 0iMD controller with Manual Guide overlay – STCNC3D milling machine:

• FANUC 0i-MD control with Manual Guide overlay
• 2,2 kW spindle
• maximum spindle speed 4000 rpm
• workspace 500 x 700 x 180

Mitsubishi M830W controller – MITSUBISHI machining center:

• Mitsubishi M830W control
• 4+1 axis training machine
• spindle power 1 kW
• automatic tool measurement
• workspace 150 x 150 x 150

CHECK OUT THE DETAILS

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Additionally, we provide students with:

OKUMA Multus B200 turning and milling center

Machine characteristics:

• OSP-P300S control
• spindle power 11/7,5 kW
• 4+1 machining
• maximum spindle speed 6000 rpm
• maximum turning diameter Ф600
• maximum turning length 550/750 mm
• Thermo-Friendly concept
• Collision Avoidance System
• Machining Navi
• handwheel
• closed work space

DMG DMU60 5-axis milling center

Machine characteristics:

• Heidenhain iTNC530 control
• 19 kW spindle
• tool magazine with a capacity of 24 tools
• HSK 63 spindle taper
• workspace 630 x 560 x 560
• simultaneous machining in 5 axes
• maximum spindle speed 18000 rpm
• handwheel
• closed work space

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PROFESSIONAL TOOLS

Station equipment and additional equipment available at each location:

• measuring instruments:
  • calipers
  • micrometers
  • altimeter
  • rulers
  • gauge plates
• demonstration tools:
  • cutters
  • drill
  • taps
  • turning tools with cutting inserts
  • folding tools
  • special tools
  • milling heads

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CERTIFICATES APPRECIATED THROUGHOUT EUROPE

After completing the training, each participant receives a personal certificate descriptively confirming the acquired skills in accordance with the implemented PN-EN ISO 9001:2015 TüV NORD Polska procedures .

TUV NORD certificates
By taking the exam prepared by EMT-Systems and the organization TUV Nord Polska Sp. z o. o. students have the opportunity to obtain additional certificate confirming competences within the framework of the training in question. The document is prepared in three languages – Polish, English, and German. If you wish to take the exam, please indicate this on the application form. The cost of taking the exam and receiving a certificate is PLN 200. The proposal is voluntary.

EMT-Systems Certificates
Each participant of our course receives 6 certificates completing training prepared in various languages: Polish, English, German, Dutch, Norwegian, Swedish.

Siemens CNC Training Partner Certificates
Participants in our training courses can also obtain a Certificate Authorized by Siemens Motion Control Polska. Applicants must submit their request for certification on the first day of training. The cost of obtaining the document is 300 PLNThe offer is voluntary. In addition to the Certificate, the participant receives a full set of educational materials in the form of books and a DVD with electronic materials.